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Two different ways of transmitting power – which to choose? chain vs belt in the world of Harley-Davidson

harley-bagger-rear-wheel-repair

Let’s go back to childhood.
Remember when we used to change the front and rear sprockets on our bicycles without fully understanding what we were doing?
It all depended on the goal — whether we wanted easier wheelies or had ambitions to win the next city-organized race.

Years went by, but I never really stopped.
Only now I’m doing it not on bicycles — but on Harley-Davidson motorcycles.

CHAINS VS BELTS: TWO DIFFERENT WORLDS OF TRANSMISSION

Chains and belts are the two main types of final drive systems used in Harley-Davidsons. Each one has its advantages and limitations, and the choice ultimately depends on riding goals, load demands, and terrain.

BELT DRIVE:

  • ✔️ Quieter operation – belts run smoother and quieter due to elasticity

  • ✔️ Low maintenance – no need for cleaning or constant lubrication

  • ✔️ Fuel efficiency – lighter than chains, requiring less energy from the engine

CHAIN DRIVE:

  • ✔️ Durability & strength – metal chains handle far greater loads and torque

  • More maintenance – needs frequent cleaning, adjusting, and lubrication

  • Heavier setup – more rotational mass, more resistance

  • Louder operation – metal-on-metal creates noise under tension

Still, if you've followed the industry, you’ve probably noticed:
Since the rise of KING OF THE BAGGERS racing, belts are being replaced with chains at a fast pace. More power, more speed, more torque — and the belt simply can’t keep up.

That’s why Performance Bagger brands now offer all kinds of upgraded final drive kits — from sprockets to chains to carbon components.

harley-bagger-chain-drvive

WHAT DO THOSE NUMBERS MEAN? 24T48T, 25T54T, ETC.

You’ve likely come across part codes like 24T48T, 22T54T, or 25T51T.
Here’s what they actually mean:

  • First number (T) = front engine sprocket tooth count

  • Second number (T) = rear wheel sprocket tooth count

From these two values, we calculate the transmission ratio, which defines how the engine torque is transferred to the wheel and how that impacts speed, torque, acceleration, and gear efficiency.

HOW THE GEARING RATIO WORKS

The formula is simple:

Ratio = Front sprocket teeth / Rear sprocket teeth

A lower ratio = higher top speed, less torque
A higher ratio = more torque and acceleration, but lower top speed

COMPARISON TABLE – RATIO CALCULATIONS:

  • 22T54T: 0.41
  • 22T51T: 0.43
  • 22T48T: 0.46
  • 24T51T: 0.47
  • 24T48T: 0.50
  • 24T54T: 0.44
  • 25T48T: 0.52
  • 25T51T: 0.49
  • 25T54T: 0.46

WHICH GEARING WORKS BEST DEPENDING ON THE TRACK?

✔️ Twisty circuits with many corners:

Choose a higher ratio like 25T48T (0.521) – better exit speed from corners, higher torque

✔️ High-speed tracks with long straights:

Choose a lower ratio like 22T54T (0.407) – maximize top-end speed, better RPM utilization

✔️ Balanced riding or daily use:

Choose a middle-ground like 24T51T (0.471) – offers good versatility for mixed conditions


A REAL-WORLD TEST: 24T48T vs 24T51T

I decided to dig into two setups: 24T48T and 24T51T.
To make things real, I used actual data from my own Performance Bagger build.

  • Wheel size: R17 (radius = 0.215 m)

  • Bike weight: 320 kg

  • Rider weight: 95 kg

  • Total mass: 415 kg

  • Engine torque: 163 Nm

  • Max RPM: 7000

  • 6-speed Harley gearbox ratios:
    1st – 3.34 / 2nd – 2.30 / 3rd – 1.71 / 4th – 1.41 / 5th – 1.18 / 6th – 1.00

  • Efficiency (η): 0.9

Using standard dynamics formulas, I calculated:

  • Acceleration

  • Speed

  • Torque delivery

  • Time to complete various distances

Results:

  • 24T48T delivers quicker acceleration, better corner exits, but slightly lower top speed

  • 24T51T allows higher top speed, better RPM spread on highways, but loses some traction in corners

Depending on the track layout (I tested against "Nemuno žiedas" and "Cremona Circuit"), the choice matters — and after testing, I personally went with 24T48T.


WHAT IF WE REDUCE WEIGHT?

Let’s not forget that performance isn’t just gearing – it’s power-to-weight ratio.

When your Harley drops from 385 kg to 320 kg, and you keep the 24T48T ratio — acceleration improves dramatically.

A lighter bike:

  • Responds faster

  • Feels more agile

  • Needs less torque to move

  • Feels alive through every gear

While the 24T48T may reduce your maximum top speed a little, it gets you there faster, especially when paired with a lightweight chassis.


BOTTOM LINE: MATH MATTERS, BUT SO DOES REALITY

Of course, math is helpful — but racing outcomes are never decided on paper.
Track surface, weather, rider skill, tire grip, and mechanical condition all play a role.

So here’s what I recommend:

  • Try both setups on your own machine, in your own conditions

  • Use apps or gear calculators tailored to Harley-Davidson models

  • Decide based on your riding style, not just data

Theoretical performance doesn’t always match real-life results.
But understanding how gear ratios change your ride will help you make smarter tuning decisions going forward.


At LORD’S Performance, we provide both 24T48T and 24T51T kits tailored for Performance Bagger builds, whether you're racing, riding hard, or tuning for the perfect setup.

Choose torque or speed — and we’ll help you build the rest.


LORD’S Performance Team
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